Alloy 450,Monel 450 Forgings,,E FORU

British Specs:，American Specs:，German Specs:

### **Product Introduction: Alloy 450 & Monel 450 Forgings** #### **Overview** We specialize in producing high-integrity forgings from two distinct premium alloys: **Alloy 450 (UNS N06450)** and **Monel 450 (UNS N05500)**. Our forging process enhances the inherent properties of these materials by refining their grain structure, improving mechanical strength, and ensuring greater structural integrity compared to cast or fabricated components. These forgings are engineered for the most demanding applications in corrosive and high-temperature environments. --- ### **Part 1: Alloy 450 (UNS N06450) Forgings** Alloy 450 is a **nickel-chromium-iron alloy** specifically formulated for exceptional high-temperature service. Its outstanding oxidation resistance and high strength make it the material of choice for critical components in thermal processing and power generation. #### **Key Features & Advantages** * **Superior High-Temperature Strength:** Maintains excellent load-bearing capacity at temperatures up to 1177°C (2150°F). * **Exceptional Oxidation Resistance:** Forms a protective, adherent oxide scale that prevents further degradation under cyclic heating and cooling conditions. * **Refined Grain Structure:** The forging process eliminates porosity and creates a uniform, directional grain flow, enhancing fatigue life and impact toughness. * **Thermal Stability:** Highly resistant to embrittlement from sigma phase formation during prolonged exposure. #### **Chemical Composition (Typical % Weight)** | Element | Content (%) | | :--- | :--- | | **Nickel (Ni)** | 73.0 min | | **Chromium (Cr)** | 14.0 - 18.0 | | **Iron (Fe)** | 5.0 - 9.0 | | **Manganese (Mn)** | 1.0 max | | **Silicon (Si)** | 0.5 max | | **Copper (Cu)** | 0.5 max | | **Carbon (C)** | 0.15 max | | **Sulfur (S)** | 0.015 max | #### **Physical & Mechanical Properties (Forgings - Annealed)** | Property | Value | | :--- | :--- | | **Density** | 8.22 g/cm³ (0.297 lb/in³) | | **Melting Point** | ~1371°C (~2500°F) | | **Tensile Strength** | 655 MPa (95 ksi) min | | **Yield Strength (0.2% Offset)** | 275 MPa (40 ksi) min | | **Elongation** | 30 % min | #### **International Standards (Alloy 450 Forgings)** * **ASTM:** ASTM B **564** (This is the primary standard for Nickel Alloy Forgings) * **ASME:** ASME SB **564** * **UNS:** **N06450** * **EN:** **NW 8345** (NiCr15Fe) #### **Applications (Alloy 450 Forgings)** * **Industrial Furnaces:** Forged radiant tubes, furnace rollers, muffles, and fan shafts. * **Aerospace & Turbines:** Forged turbine blades, engine rings, and afterburner components. * **Heat Treatment:** Forged fixtures, baskets, and trays for carburizing and nitriding processes. * **Power Generation:** Forged valve bodies, turbine discs, and high-temperature fasteners. --- ### **Part 2: Monel 450 (UNS N05500) Forgings** Monel 450, universally known as **Monel K-500**, is a **precipitation-hardenable nickel-copper alloy**. It combines the excellent general corrosion resistance of Monel 400 with the ability to be heat-treated to very high strength levels, making it ideal for forged components that must withstand both severe corrosion and high mechanical stress. #### **Key Features & Advantages** * **Very High Strength & Hardness:** Forgings can be precipitation hardened to achieve strength levels comparable to many high-strength steels. * **Excellent Corrosion Resistance:** Outstanding resistance to seawater, sulfuric and hydrofluoric acids, and alkalies. * **Superior Mechanical Properties:** The forging process ensures maximum toughness, ductility, and resistance to impact and fatigue. * **Low Magnetic Permeability:** Essential for non-magnetic applications in marine and subsea environments. #### **Chemical Composition (Typical % Weight)** | Element | Content (%) | | :--- | :--- | | **Nickel (Ni)** | 63.0 min | | **Copper (Cu)** | 27.0 - 33.0 | | **Aluminum (Al)** | 2.30 - 3.15 | | **Titanium (Ti)** | 0.35 - 0.85 | | **Iron (Fe)** | 2.0 max | | **Manganese (Mn)** | 1.5 max | | **Carbon (C)** | 0.25 max | | **Silicon (Si)** | 0.5 max | #### **Physical & Mechanical Properties (Forgings - Aged Condition)** *Forgings are typically supplied in the precipitation-hardened (aged) condition to maximize strength.* | Property | Value (Aged - Typical) | | :--- | :--- | | **Density** | 8.44 g/cm³ (0.305 lb/in³) | | **Melting Point** | ~1316°C (~2400°F) | | **Tensile Strength** | 965-1207 MPa (140-175 ksi) | | **Yield Strength (0.2% Offset)** | 655-1035 MPa (95-150 ksi) | | **Elongation** | 15-25 % | | **Hardness (Rockwell)** | C25 - C38 | #### **International Standards (Monel 450 Forgings)** * **ASTM:** ASTM B **564** (The primary standard for Nickel Alloy Forgings, including UNS N05500) * **ASME:** ASME SB **564** * **UNS:** **N05500** * **Common Trade Name:** **Monel® K-500**. #### **Applications (Monel 450 Forgings)** * **Marine & Offshore:** Forged propeller shafts, pump shafts, submarine fittings, and high-strength fasteners. * **Oil & Gas:** Forged valve stems, wellhead components, drill collars, and non-magnetic BOP parts. * **Chemical Processing:** Forged impellers, pump casings, valve trim, and mixer shafts for aggressive chemicals. * **Aerospace:** Forged high-strength, non-magnetic landing gear components and engine parts. --- ### **Selection Guide & Our Forging Capabilities** | Feature | Alloy 450 (UNS N06450) | Monel 450 (UNS N05500) | | :--- | :--- | :--- | | **Alloy System** | Nickel-Chromium-Iron | Nickel-Copper (Age-Hardenable) | | **Primary Advantage** | High-Temperature Strength & Oxidation Resistance | Ultra-High Strength + Superior Corrosion Resistance | | **Typical Forging Use** | Turbine Components, Furnace Parts | Marine Shafts, Oil & Gas Wellhead Equipment | **Our Forging Expertise:** We provide closed-die and open-die forgings in a wide range of sizes and complexities. * **Process:** Our controlled forging and heat treatment processes are optimized for each alloy to achieve the required microstructure and properties. * **Quality:** All forgings are supplied with full traceability and certified test reports per ASTM B564. * **Condition:** Supplied in solution annealed or precipitation hardened condition as specified. **Why Choose Our Forgings?** * Enhanced metallurgical integrity and directional strength. * Superior performance in critical, high-stress applications. * Technical support from material experts to ensure optimal alloy and specification selection. **Contact us today to discuss your project requirements for Alloy 450 and Monel 450 (K-500) forgings.** --- ***Disclaimer:*** *Monel® is a registered trademark of Special Metals Corporation. The information provided is for reference purposes. Specific application suitability must be determined by the user through testing and engineering analysis.*

Packing of Standard Packing: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and steel drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 2959 gallon liquid totes Special package is available on request.